Polyether ether ketone (referred to as PEEK) not
only has excellent mechanical, heat-resistant and chemical resistance
properties, but also has low friction coefficient and good load-bearing
meshing. It is another class of good self-lubricating materials after
polytetrafluoroethylene (PTFE) It performs better than PTFE in terms of
load-bearing capacity and wear resistance, and is especially suitable for harsh
environments such as no lubrication, low speed and high load, high temperature,
humidity, pollution, and corrosion. On this basis, the addition of carbon fiber
not only enhances its mechanical properties, but also has an important impact
on its friction properties.
At room
temperature, the tensile strength of 30% carbon fiber reinforced PEEK composite
material is doubled than that of unreinforced, and reaches three times at 150℃.
At the same time, the reinforced composite material has impact strength,
flexural strength and modulus. It has also been greatly improved, the
elongation rate has dropped sharply, and the heat distortion temperature can
exceed 300°C. The impact energy absorption rate of the composite material
directly affects the performance of the composite material under impact. The
carbon fiber reinforced PEEK composite material shows a specific energy
absorption capacity of up to 180kJ/kg.
The main
application areas of carbon fiber reinforced PEEK include the following four
aspects:
PEEK can still maintain good electrical
insulation in harsh environments such as high temperature, high pressure and
high humidity, and has the characteristics of not being easily deformed in a
wide temperature range, so it is used as an ideal electrical insulation
material in the field of electronic appliances . Polyether ether ketone
reinforced by carbon fiber has further improved mechanical properties, chemical
corrosion resistance, radiation resistance and high temperature resistance,
which further expands its application fields. For example, according to the
characteristics of preventing the wafer from electrostatic discharge after
carbon fiber reinforcement, the US H-Square company uses it to manufacture
vacuum chucks to ensure that the components will not cause pollution and
instant discharge in the silicon wafer vacuum handling system to damage the
wafer.
2. Aerospace
Because PEEK has the advantages of low density
and good processability, it is easy to directly process into high-demand parts,
and the carbon fiber-reinforced polyether ether ketone composite material
further enhances the overall performance of the polyether ether ketone. It has
been increasingly used in aircraft manufacturing. For example, the fairing used
in the Boeing 757-200 series aircraft is made of carbon fiber reinforced PEEK.
In addition, Gereedschappen Fabrick of Amsterdam, the Netherlands, uses 30%
carbon fiber reinforced PEEK composite material to make larger parts, and
proves that its mechanical properties can be applied to aircraft balancing
devices.
3. Automotive industry
The energy consumption of a car is closely
related to the weight of the car. Lightweight cars can not only reduce fuel
consumption and exhaust emissions, but also improve power and safety, which is
an effective way to save energy. In addition to lightweight structural design,
the use of lightweight materials is a more direct approach. Carbon
fiber-reinforced polyetheretherketone composite materials, with their
advantages of low density, good performance, and convenient process, appear
more and more frequently in the automotive industry, and show great potential
for replacing steel with plastic. For example, Robert Bosch GmbH uses carbon
fiber-reinforced PEEK instead of metal as the functional part of ABS. Lighter
composite parts reduce the moment of inertia, thereby minimizing the reaction
time, greatly enhancing the response performance of the entire system, and
comparing it to previous use Compared with the metal parts, the cost has been
reduced.
4. Medical field
At present, there are dozens of medical polymer
materials available, such as polytetrafluoroethylene, polylactic acid, silicone
rubber, etc. However, from the perspective of biomedicine, these materials are
not ideal, and there are some side effects in the process of use, while PEEK
resin Because it has the advantages of non-toxicity, light weight, abrasion
resistance, etc., it is the material closest to human bones and can be
organically combined with the body. Therefore, polyether ether ketone resin and
its composite materials have been deeply studied and applied as orthopedic
implants in recent years. In the spine, joints, etc. Relevant studies have
proved that compared with the traditional acetabular prosthesis material
ultra-high molecular polyethylene, carbon fiber reinforced polyether ether ketone
has higher wear resistance and better biocompatibility, and is a future
acetabular prosthesis The ideal material. Comparing the cytotoxicity of carbon
fiber reinforced polyether ether ketone and titanium alloy, it is found that
the cytocompatibility of the two is similar. The carbon fiber reinforced
polyether ether ketone composite material can be used as an alternative
material for orthopedic fixation instruments in the future.
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